AFnord: The worst offender that I've come across was the Fantasy Pack, which contained Birthright: The Gorgon's Alliance (with a small manual that, if just resized a little would fit into a DVD case), Betrayal in Antara (which had an even smaller manual), Rama (which had a manual that fit into a jewel case) and Outpost 2 (which had no manual). All of this was crammed into a box that was more than twice as thick as a regular big box.
The worst two offenders I remember were (and I've probably mentioned them here already but I never get tired of telling about them):
- Leisure Suit Larry 5: considerably bigger than most PC game boxes, yet mostly empty (the game disks and a leaflet for a manual, if I recall correctly)
- The Journeyman Project Trilogy I ordered from US: it has to be the biggest PC game box ever I've seen. Maybe the size of five normal PC game boxes, a gigantic yet flimsy cardboard box.
What was inside? I recall a cheap cardboard sleeve containing CDs, from which the CDs had of course come out during transportation, badly scratching at least one of the game CDs. I don't recall if there was even any actual manual (or if the manuals were pdf files on CDs), but if there was, it was probably a leaflet as well. The gigantic box was 99% empty as I recall.
I had forgotten about the Thief box you mentioned, I fortunately got the rectancular box, but I indeed remember the box. Well, as a matter of fact, I have Thief Gold, not the original, maybe it was Thief Gold in rectancular?